Taz fan mount!

A forum dedicated to the stock LulzBot TAZ 3D Printer
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davidwood
Posts: 27
Joined: Sat Jun 29, 2013 6:24 am

Taz fan mount!

Post by davidwood » Sat Oct 19, 2013 4:40 pm

I had success with this design:

http://www.thingiverse.com/thing:147966

I used the Lulzbot fan (http://www.lulzbot.com/?q=products/12vdc-fan-40mm).

Unfortunately I didn't think to measure how long the wires I ran were before I closed up the patient, so I can't tell you the length you'll need. Just grab a couple spools of 26AWG wire. A pre-joined red/black pair would be ideal. Personally I spliced together extra wires cut from an install of a replacement Y-axis stepper motor. :)

I ran the wires through the X-axis harness without much trouble (it was nicely cut all along its length), cutting and replacing zip ties as I went. Got to the RAMBo enclosure and opened it up (being careful of the enclosure fan).

Unscrewed the three bolts on the bottom of the RAMBo box, to loosen the clamp for the wire harnesses, which made it relatively easy to get a pair of foreceps through the X-axis harness entrance, grab the wires, and pull them in.

Cut and stripped the wires. On the board, I used the plugs already referenced by Orias here:

http://www.newark.com/te-connectivity-b ... locks_None

This diagram (http://reprap.org/wiki/File:Rambo-conn-all.jpg) obsucres that red goes on the right-side pin. You can confirm with this one (http://reprap.org/wiki/File:Rambo-conn-aux.jpg) or by looking at the board itself.

On the other end, I cut the existing plug off of the fan power wires, spliced it to the wires I just ran, soldering and patching the insulation with heat-shrink. Tried to be careful there. It's going to be moving around, and I want it to last.

Once everything was connected, I was able to test in Printrun with:

Code: Select all

M106 S255 
to turn it on, and

Code: Select all

M106 S0
to turn it off.

I attached the fan mount using two 16mm long m3 bolts. Had to drill out the holes to get them properly sized. Chicken and egg - I had to print the fan mount without a fan mount, it came out pretty messy. :)

The fan mount's author mentions using heat set nuts to attach the fan to the mount; I found 6-3/4 wood screws worked fine too. :) The fan's labeled side faced into the duct. Or another way to be sure you dont get it backwards; you want to be driving the screws/bolts into the side where there's a circular indentation around the bolt hole. Or, just remember which way the air blew when you had it turned on. :) The duct's shape is such that, when running, much of the air will rebound out against the fan; this might make you wonder if you got it backwards at first, as it did me.

The result looks like this:
IMG_20131019_180756896_HDR.jpg
Fan mounted and working
IMG_20131019_180824137.jpg
Fan mount up close
You can see here that this fan/mount combo does not intersect either the bed clamps or the Z-axis threaded bolt at all. My compliments to the designer.

I discovered all my existing slic3r configs already had the fan enabled, so there was nothing extra to do there.

Results pretty much speak for themselves. For this STL (taken from here: https://github.com/alexrj/Slic3r/wiki/Calibration):
_40x10.STL
Pre-fan STL
(85.11 KiB) Downloaded 101 times
Before:
IMG_20131019_180951536_HDR.jpg
Pre-fan 40x10 calibration print
After:
IMG_20131019_181021945_HDR.jpg
Post-fan 40x10 calibration print
That's an immediate, dramatic improvement in PLA output quality right out of the gate. I haven't even started tuning settings on it yet.
Last edited by davidwood on Sat Oct 19, 2013 7:36 pm, edited 2 times in total.

devzero
Posts: 5
Joined: Mon Jul 22, 2013 2:43 pm

Re: Taz fan mount!

Post by devzero » Sat Oct 19, 2013 5:31 pm

Thanks! I'm glad to see others getting good use out of this.

neotheghost
Posts: 3
Joined: Thu Jan 30, 2014 3:59 am

Re: Taz fan mount!

Post by neotheghost » Tue Nov 04, 2014 12:58 pm

I figured that whenever you use a funnel like fan mount you loose a lot of the cooling power of the fan. this open frame construction allows 100% air flow and works much better as the funnel mounts out there.

you can download it here:
http://www.thingiverse.com/thing:529264

brettsalt
Posts: 20
Joined: Thu Apr 16, 2015 3:12 am

Re: Taz fan mount!

Post by brettsalt » Fri Apr 17, 2015 2:49 am

Very nice! 8-)

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tonyboutwell
Posts: 47
Joined: Tue Jan 03, 2017 10:04 am

Re: Taz fan mount!

Post by tonyboutwell » Thu Jan 05, 2017 9:38 am

As a soon to be new user (my Taz 6 arrives tomorrow) I am confused about the resolution of these. They seem REALLY low res compared to what I have been seeing the Lulzbot capable of? Was this just a really low res test?
New Taz 6 Owner (Total Noob)

logan
Posts: 16
Joined: Mon Oct 10, 2016 8:57 pm

Re: Taz fan mount!

Post by logan » Sat Jan 21, 2017 8:44 am

neotheghost wrote:I figured that whenever you use a funnel like fan mount you loose a lot of the cooling power of the fan. this open frame construction allows 100% air flow and works much better as the funnel mounts out there.

you can download it here:
http://www.thingiverse.com/thing:529264
How do you figure that? Purpose of the funnel is to direct the cooling to where it needs to be, around the nozzle to cool the plastic as it is laid down. This prevents droops, sags, and many other print quality issues. Print quality issues like the fan "mount" you made for example (supports needed also). If you're experiencing lack of cooling from a funnel type mount then your exit is too restrictive, going in the other direction and giving the fan's airflow zero guidance towards where it is needed is not the answer.

The right fan mount can be found here:
http://download.lulzbot.com/TAZ/5.0_0.5 ... fan_mount/
tonyboutwell wrote:As a soon to be new user (my Taz 6 arrives tomorrow) I am confused about the resolution of these. They seem REALLY low res compared to what I have been seeing the Lulzbot capable of? Was this just a really low res test?
Yes, very low res tests with machines not properly calibrated. The droops and sags seen are due to improper cooling. The TAZ 6 also has dual 24v extruder fans (with the air directed AT the nozzle, mind you), a heatsink fan, and an all-metal hot end. Along with auto-leveling, if using the right settings in Cura, you should never see prints like those in this thread which were printed on what looks like TAZ 4?

User avatar
Kasirtis
Posts: 1
Joined: Sat Dec 02, 2017 9:07 am

Re: Taz fan mount!

Post by Kasirtis » Sat Dec 02, 2017 9:31 am

neotheghost wrote:
Tue Nov 04, 2014 12:58 pm
I figured that whenever you use a funnel like fan mount you loose a lot of the cooling power of the fan. this open frame construction allows 100% air flow and works much better as the funnel mounts out there.

you can download it here:
http://www.thingiverse.com/thing:529264
It sounded rude. But thanks for the information and the link. ;)
No offense :lol:
“Every minute you spend in planning saves 10 minutes in execution.” -Brian Tracy ;)
My pc: I5 3660k,gtx 1060,16 gb ram.
My project.Still developing.

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