ok, now I’ve finalized everything and I’m pretty happy with what I’m doing ATM.
first off, I had mentioned my issues with the stock polymer IGUS linear guides there
https://forum.lulzbot.com/t/linear-bearing-backlash-big-x-axis-issues/966/1
please note that the following is now working after I’ve upgraded most axis (still have to do the Z one) with hardened steel bars and ball bearing linear guides. The X carriage has been fully upgraded, the Y (bed) has in one diagonal 2 plastic bearings, and on the other diagonal, 2 ball bearing guides (LMU10). The reasons is that I could (at first) perfectly align all of them and there was some constrains on the bars and bearings. Now, though it’s not “absolute”, I can’t see an backlash compared to what I had before. No noise neither aside a of casual tic-tac of the ball inside the bearings when they circulate in their housing.
My former goal was to get as close as possible from the UM1 I have at work. Not a reference per say, it’s just that it has a very nice printing speed and I wanted to see if I could get the same at home with the TAZ, even if it has a bigger head and much more inertia.
Regarding quality, I don’t use 0.2 layers, I print only with 0.1mm layers. The reason is that, with a 0.35 mm nozzle, there’s a max amount of plastic you can extrude at a given temp. If you want to print faster (or same speed) and thicker, you either need to increase temp (that works up to a certain limit), then plastic is too hot, you need the fan, you get warping or melting etc. OR, you need to slow down to maintain the feedrate (OR… use a bigger nozzle).
I found my limit on the UM1 to be 0.1 layers printed at 70 mm/s for perimeters, 50 mm/s for infils, to ensure a proper flat and gap free finish, so that was my target.
I can print with 0.2 mm layers, it’s just that I need to print slower to maintain quality or you will miss plastic at some point (with identical temp). Now, with the most recent settings, I’ll give a shot to an identical profile except the layer thickness and see what happens. My experience is that even fir a .2 mm brim layer, it has trouble adhering as not enough plastic is coming out. Using a .1 first layer then 0.2 mm layer for the rest of the part might work.
TAZ motion settings :
Most of those are stock settings. However, I cranked up the acceleration to 2000 (UM1 is 3000) as I came to realize that without the proper accel, you can’t reach certain top speeds, especially during quick moves between different spots of the part, and also the part will print damn slow even if you require a printing speed of 70 mm/s : small distances will never reach the proper printing or travel speed with 500 of accel.
As a result, not reaching the proper speed can lead to oozing as well, and you get blobs on the sides and various issues.
After the head got strengthened with ball bearing guides and rebolted, I fount it’s totally capable of handling that accel.
Z accel was double IIRC, to have a nice Z hop between layers, cleaner result.
Accel 2000
Vxy jerk 8
Vz jerk 0.4
Ve jerk 10
Vmax X 400
Vmax Y 400
Vmax Z 8
Vmax E 50
A max XY 4000
A max Z 200
A max E 10000
A retract 3000
and just for reference, my Estep : 859
Printing settings. I use cura 14.09, this way I have a single software and 2 machine profiles to either print at work or at home.
Key points about cura :
No fan for ABS for medium to large parts, printing at 230 to 235°C with lulzbot ABS (their temp requirement, which works just fine). Bed at 100°C, though it will change the color of natural ABS as you know, but I don’t care much, and as I’m not using slurry to coat the bed, I have to crank up a bit the bed temp.
for small objects you might need to add the fan, I use min fan 25% to ensure it starts, max fan 100%, min layer time 5 seconds, and it will interpolate between 25 and 100% depending on the layer time, to avoid melting and oozing.
shell thickness : I initially though I would just use multiples of the nozzle diameter, but I found weird results in the printing time. So for instance, with 0.35 mm nozzle, I’m tempted to use a 1.05 mm shell but actually 1mm or 1.2 mm work better. Experiment.
print speed : 70 mm/s best comprise so far. Inill at 50 mm/s to ensure feed rate is respected and you have the proper amount of plastic applied on your top surfaces. Also my ABS was measured to be rather 2.81mm OD, not 2.85.
Flow 105%, I’ve been using that density settings at work, 5-7% of shrinkage is commonly used / accepted. Works for me at least.
First layer of 0.1mm now, for reasons explained above. Sticks better as I’m closer to the bed. Cura 14.09 has settings for an extra % on the bottom layer line width, so that you increase a bit the amount of plastic if necessary, especially if you want to use 0.2 mm for layer #1 / brim.
and… that’s pretty much it. Happy dance.
let me know what you think about that, with those settings, if you use cura etc.
[profile]
layer_height = 0.1
wall_thickness = 1.2
retraction_enable = True
solid_layer_thickness = 1
fill_density = 50
nozzle_size = 0.35
print_speed = 70
print_temperature = 230
print_temperature2 = 0
print_temperature3 = 0
print_temperature4 = 0
print_bed_temperature = 100
support = None
platform_adhesion = Brim
support_dual_extrusion = Both
wipe_tower = False
wipe_tower_volume = 15
ooze_shield = False
filament_diameter = 2.81
filament_diameter2 = 0
filament_diameter3 = 0
filament_diameter4 = 0
filament_flow = 105
retraction_speed = 25
retraction_amount = 1.25
retraction_dual_amount = 16.5
retraction_min_travel = 1.5
retraction_combing = True
retraction_minimal_extrusion = 0.02
retraction_hop = 0.0
bottom_thickness = 0.1
layer0_width_factor = 120
object_sink = 0.0
overlap_dual = 0.15
travel_speed = 150
bottom_layer_speed = 25
infill_speed = 50
inset0_speed = 0
insetx_speed = 0
cool_min_layer_time = 5
fan_enabled = False
skirt_line_count = 5
skirt_gap = 3.0
skirt_minimal_length = 150.0
fan_full_height = 0.5
fan_speed = 35
fan_speed_max = 100
cool_min_feedrate = 10
cool_head_lift = False
solid_top = True
solid_bottom = True
fill_overlap = 15
support_type = Lines
support_angle = 60
support_fill_rate = 15
support_xy_distance = 0.7
support_z_distance = 0.15
spiralize = False
simple_mode = False
brim_line_count = 20
raft_margin = 5
raft_line_spacing = 1.0
raft_base_thickness = 0.3
raft_base_linewidth = 0.7
raft_interface_thickness = 0.2
raft_interface_linewidth = 0.2
raft_airgap = 0.22
raft_surface_layers = 2
fix_horrible_union_all_type_a = True
fix_horrible_union_all_type_b = False
fix_horrible_use_open_bits = False
fix_horrible_extensive_stitching = False
plugin_config =
object_center_x = -1
object_center_y = -1
[alterations]
start.gcode = ;Sliced at: {day} {date} {time}
;Basic settings: Layer height: {layer_height} Walls: {wall_thickness} Fill: {fill_density}
;Print time: {print_time}
;Filament used: {filament_amount}m {filament_weight}g
;Filament cost: {filament_cost}
;M190 S{print_bed_temperature} ;Uncomment to add your own bed temperature line
;M109 S{print_temperature} ;Uncomment to add your own temperature line
G21 ;metric values
G90 ;absolute positioning
M82 ;set extruder to absolute mode
M107 ;start with the fan off
G28 X0 Y0 ;move X/Y to min endstops
G28 Z0 ;move Z to min endstops
G1 Z15.0 F{travel_speed} ;move the platform down 15mm
G92 E0 ;zero the extruded length
G1 F200 E3 ;extrude 3mm of feed stock
G92 E0 ;zero the extruded length again
G1 F{travel_speed}
;Put printing message on LCD screen
M117 Printing...
end.gcode = ;End GCode
M104 S0 ;extruder heater off
M140 S0 ;heated bed heater off (if you have it)
G91 ;relative positioning
G1 E-1 F300 ;retract the filament a bit before lifting the nozzle, to release some of the pressure
G1 Z+0.5 E-5 X-20 Y-20 F{travel_speed} ;move Z up a bit and retract filament even more
G28 X0 Y0 ;move X/Y to min endstops, so the head is out of the way
M84 ;steppers off
G90 ;absolute positioning
start2.gcode = ;Sliced at: {day} {date} {time}
;Basic settings: Layer height: {layer_height} Walls: {wall_thickness} Fill: {fill_density}
;Print time: {print_time}
;Filament used: {filament_amount}m {filament_weight}g
;Filament cost: {filament_cost}
;M190 S{print_bed_temperature} ;Uncomment to add your own bed temperature line
;M104 S{print_temperature} ;Uncomment to add your own temperature line
;M109 T1 S{print_temperature2} ;Uncomment to add your own temperature line
;M109 T0 S{print_temperature} ;Uncomment to add your own temperature line
G21 ;metric values
G90 ;absolute positioning
M107 ;start with the fan off
G28 X0 Y0 ;move X/Y to min endstops
G28 Z0 ;move Z to min endstops
G1 Z15.0 F{travel_speed} ;move the platform down 15mm
T1 ;Switch to the 2nd extruder
G92 E0 ;zero the extruded length
G1 F200 E10 ;extrude 10mm of feed stock
G92 E0 ;zero the extruded length again
G1 F200 E-{retraction_dual_amount}
T0 ;Switch to the first extruder
G92 E0 ;zero the extruded length
G1 F200 E10 ;extrude 10mm of feed stock
G92 E0 ;zero the extruded length again
G1 F{travel_speed}
;Put printing message on LCD screen
M117 Printing...
end2.gcode = ;End GCode
M104 T0 S0 ;extruder heater off
M104 T1 S0 ;extruder heater off
M140 S0 ;heated bed heater off (if you have it)
G91 ;relative positioning
G1 E-1 F300 ;retract the filament a bit before lifting the nozzle, to release some of the pressure
G1 Z+0.5 E-5 X-20 Y-20 F{travel_speed} ;move Z up a bit and retract filament even more
G28 X0 Y0 ;move X/Y to min endstops, so the head is out of the way
M84 ;steppers off
G90 ;absolute positioning
start3.gcode = ;Sliced at: {day} {date} {time}
;Basic settings: Layer height: {layer_height} Walls: {wall_thickness} Fill: {fill_density}
;Print time: {print_time}
;Filament used: {filament_amount}m {filament_weight}g
;Filament cost: {filament_cost}
;M190 S{print_bed_temperature} ;Uncomment to add your own bed temperature line
;M104 S{print_temperature} ;Uncomment to add your own temperature line
;M109 T1 S{print_temperature2} ;Uncomment to add your own temperature line
;M109 T0 S{print_temperature} ;Uncomment to add your own temperature line
G21 ;metric values
G90 ;absolute positioning
M107 ;start with the fan off
G28 X0 Y0 ;move X/Y to min endstops
G28 Z0 ;move Z to min endstops
G1 Z15.0 F{travel_speed} ;move the platform down 15mm
T2 ;Switch to the 2nd extruder
G92 E0 ;zero the extruded length
G1 F200 E10 ;extrude 10mm of feed stock
G92 E0 ;zero the extruded length again
G1 F200 E-{retraction_dual_amount}
T1 ;Switch to the 2nd extruder
G92 E0 ;zero the extruded length
G1 F200 E10 ;extrude 10mm of feed stock
G92 E0 ;zero the extruded length again
G1 F200 E-{retraction_dual_amount}
T0 ;Switch to the first extruder
G92 E0 ;zero the extruded length
G1 F200 E10 ;extrude 10mm of feed stock
G92 E0 ;zero the extruded length again
G1 F{travel_speed}
;Put printing message on LCD screen
M117 Printing...
end3.gcode = ;End GCode
M104 T0 S0 ;extruder heater off
M104 T1 S0 ;extruder heater off
M104 T2 S0 ;extruder heater off
M140 S0 ;heated bed heater off (if you have it)
G91 ;relative positioning
G1 E-1 F300 ;retract the filament a bit before lifting the nozzle, to release some of the pressure
G1 Z+0.5 E-5 X-20 Y-20 F{travel_speed} ;move Z up a bit and retract filament even more
G28 X0 Y0 ;move X/Y to min endstops, so the head is out of the way
M84 ;steppers off
G90 ;absolute positioning
;{profile_string}
start4.gcode = ;Sliced at: {day} {date} {time}
;Basic settings: Layer height: {layer_height} Walls: {wall_thickness} Fill: {fill_density}
;Print time: {print_time}
;Filament used: {filament_amount}m {filament_weight}g
;Filament cost: {filament_cost}
;M190 S{print_bed_temperature} ;Uncomment to add your own bed temperature line
;M104 S{print_temperature} ;Uncomment to add your own temperature line
;M109 T2 S{print_temperature2} ;Uncomment to add your own temperature line
;M109 T1 S{print_temperature2} ;Uncomment to add your own temperature line
;M109 T0 S{print_temperature} ;Uncomment to add your own temperature line
G21 ;metric values
G90 ;absolute positioning
M107 ;start with the fan off
G28 X0 Y0 ;move X/Y to min endstops
G28 Z0 ;move Z to min endstops
G1 Z15.0 F{travel_speed} ;move the platform down 15mm
T3 ;Switch to the 4th extruder
G92 E0 ;zero the extruded length
G1 F200 E10 ;extrude 10mm of feed stock
G92 E0 ;zero the extruded length again
G1 F200 E-{retraction_dual_amount}
T2 ;Switch to the 3th extruder
G92 E0 ;zero the extruded length
G1 F200 E10 ;extrude 10mm of feed stock
G92 E0 ;zero the extruded length again
G1 F200 E-{retraction_dual_amount}
T1 ;Switch to the 2nd extruder
G92 E0 ;zero the extruded length
G1 F200 E10 ;extrude 10mm of feed stock
G92 E0 ;zero the extruded length again
G1 F200 E-{retraction_dual_amount}
T0 ;Switch to the first extruder
G92 E0 ;zero the extruded length
G1 F200 E10 ;extrude 10mm of feed stock
G92 E0 ;zero the extruded length again
G1 F{travel_speed}
;Put printing message on LCD screen
M117 Printing...
end4.gcode = ;End GCode
M104 T0 S0 ;extruder heater off
M104 T1 S0 ;extruder heater off
M104 T2 S0 ;extruder heater off
M104 T3 S0 ;extruder heater off
M140 S0 ;heated bed heater off (if you have it)
G91 ;relative positioning
G1 E-1 F300 ;retract the filament a bit before lifting the nozzle, to release some of the pressure
G1 Z+0.5 E-5 X-20 Y-20 F{travel_speed} ;move Z up a bit and retract filament even more
G28 X0 Y0 ;move X/Y to min endstops, so the head is out of the way
M84 ;steppers off
G90 ;absolute positioning
;{profile_string}
support_start.gcode =
support_end.gcode =
cool_start.gcode =
cool_end.gcode =
replace.csv =
preswitchextruder.gcode = ;Switch between the current extruder and the next extruder, when printing with multiple extruders.
;This code is added before the T(n)
postswitchextruder.gcode = ;Switch between the current extruder and the next extruder, when printing with multiple extruders.
;This code is added after the T(n)